Accelerator Pedal: Installation

2004 Chrysler PT Cruiser Touring, 2.4 B, AutomaticSECTION Installation
WARNING: This page is about a different car, the 2004 Dodge Intrepid, 2004 Chrysler Intrepid, 2004 Chrysler Concorde, and 2004 Chrysler 300M. However, it is still accessible from the selected car via links, so may be relevant.
  1. Position accelerator pedal assembly over studs onto dash panel. Ensure carpet and insulation are trapped between the lip of the pedal base and the floor plan (Fig 1). Install mounting nuts and tighten to 12 N.m (105 in.lbs.) torque.
    Fig 1: Carpet And Insulation Placement
    G03498683Courtesy of DAIMLERCHRYSLER CORP.
  2. From inside the vehicle, hold up the pedal and install the throttle cable and cable retainer in the upper end of the pedal shaft.
  3. From the engine compartment, hold the throttle body lever in the wide open position and install the throttle cable.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.