Safety Warning

DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.

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HOMESERVICE MANUALSCHRYSLER2004PT CRUISER TOURING, 2.4 B, AUTOMATICREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 67 (FUEL DELIVERY SYSTEM)FUEL TANKREMOVAL

2004 Chrysler PT Cruiser Touring, 2.4 B, Automatic

Fuel Tank: Removal

2004 Chrysler PT Cruiser Touring, 2.4 B, AutomaticSECTION Removal

WARNING: This page is about a different car, the 2004 Dodge Intrepid, 2004 Chrysler Intrepid, 2004 Chrysler Concorde, and 2004 Chrysler 300M. However, it is still accessible from the selected car via links, so may be relevant.

Release fuel pressure. Refer to STANDARD PROCEDURE - FUEL SYSTEM PRESSURE RELEASE PROCEDURE .
Disconnect battery cable (Fig 1).

Fig 1: Battery Cable
Courtesy of DAIMLERCHRYSLER CORP.
Remove rear seat, refer to the SEATS for more information.
Disconnect fuel pump electrical connector (Fig 2).

Fig 2: Electrical Connector
Courtesy of DAIMLERCHRYSLER CORP.
Raise vehicle and support.
NOTE: To drain fuel tank it is best to have less than 1/2 a tank of fuel.
To drain fuel tank, place container under fuel filler tube at fuel tank. Loosen and remove fuel filler tube from fuel tank (Fig 3). Stick siphon hose into tank at fuel filler tube connection, and drain fuel tank.

Fig 3: Fuel Filler Tube
Courtesy of DAIMLERCHRYSLER CORP.
Loosen the rear stabilizer bar brackets from a body. Swing stabilizer bar toward rear of vehicle (Fig 4) and (Fig 5).

Fig 4: Stabilizer Bar
Courtesy of DAIMLERCHRYSLER CORP.

RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

• You smell fuel, burning insulation, or see smoke.
• Brakes feel soft, pull hard to one side, or make grinding noises.
• The engine overheats, stalls repeatedly, or misfires under load.
• You are missing required tools, torque specs, or safe lifting equipment.
• You are not confident in the next step or safety outcome.