Cylinder Bore

2004 Chrysler PT Cruiser Touring, 2.4 B, AutomaticSECTION Cylinder Bore
WARNING: This page is about a different car, the 2004 Dodge Intrepid, 2004 Chrysler Intrepid, and 2004 Chrysler Concorde. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: The cylinder bores should be measured at normal room temperature, 21Β°C (70Β°F).

The cylinder walls should be checked for out-of-round and taper with Tool C119 or equivalent (Fig 1) (Refer to SPECIFICATIONSΒ ). If the cylinder walls are badly scuffed or scored, the cylinder block should be replaced, and new pistons and rings fitted.

Fig 1: Checking Cylinder Bore Size
G02709575Courtesy of DAIMLERCHRYSLER CORP.

Measure the cylinder bore at three levels in directions A and B (Fig 1). Top measurement should be 10 mm (3/8 in.) down and bottom measurement should be 10 mm (3/8 in.) up from bottom of bore. (Refer to SPECIFICATIONSΒ ).

RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.