Washer Pump Motor: Installation

2004 Chrysler PT Cruiser Touring, 2.4 B, AutomaticSECTION Installation
CAUTION: A new grommet must be used every time the pump is removed/installed from the reservoir to prevent possible leaks in the future.
  1. Install new grommet into the reservoir.
  2. Insert pump into pump grommet.
  3. Place plastic strap over pump assembly and firmly snap into the reservoir.
  4. NOTE: The hose with the white stripe goes on the white side of the pump and the black hose on the black side of the pump.
  5. Place reservoir into cowl area and connect the washer hoses.
  6. Connect the pump wire connector.
  7. Install the three reservoir retaining screws. Torque screws to 8 N.m (70 in. lbs.).
  8. Install the right cowl cover.
    1. Place the right side cowl cover into position and install the four push retainers.
    2. Install the rear engine compartment seal at the cowl.

    Before installation of the front wiper arms, activate the wiper system to ensure the front wiper module is in the PARK position. Position wiper arms so that the tip of the driver's blade and the middle of the passenger's blade is on the park line on the windshield. See ADJUSTMENTSΒ  .

  9. Place the arm on the pivot while the arm is in an over/centered position.
  10. Install the wiper arm retaining nut and torque to 21 N.m (190 in. lbs.).
  11. Install the wiper arm nut cap.
  12. Connect the battery negative cable.
  13. Close hood.
  14. Verify vehicle and system operation.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.