Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSCHRYSLER2004PT CRUISER LIMITED, 2.4 B, STANDARDREPAIR AND DIAGNOSISACCESSORIES & EQUIPMENTHEATED GLASS/DEFOGGERSHEATED GLASS & DEFOGGERSREAR WINDOW DEFOGGER GRIDSTANDARD PROCEDUREREAR WINDOW DEFOGGER GRID TERMINAL REPAIR
2004 Chrysler PT Cruiser Limited, 2.4 B, Standard
Rear Window Defogger Grid Terminal Repair
2004 Chrysler PT Cruiser Limited, 2.4 B, StandardSECTION Rear Window Defogger Grid Terminal Repair
WARNING:
THE REPAIR KIT MAY CAUSE SKIN OR EYE IRRITATION. THE KIT CONTAINS EPOXY RESIN AND AMINE TYPE HARDENER AND HARMFUL:
USE WITH ADEQUATE VENTILATION. DO NOT USE NEAR FIRE OR OPEN FLAME THE CONTENTS CONTAIN FLAMMABLE SOLVENTS. KEEP OUT OF REACH OF CHILDREN.
- DO NOT TAKE INTERNALLY, IF SWALLOWED INDUCE VOMITING AND CALL A PHYSICIAN IMMEDIATELY.
- IF SKIN CONTACT OCCURS, WASH AFFECTED AREAS WITH SOAP AND WATER.
- IF EYE CONTACT OCCURS, FLUSH WITH PLENTY OF WATER.
USE WITH ADEQUATE VENTILATION. DO NOT USE NEAR FIRE OR OPEN FLAME THE CONTENTS CONTAIN FLAMMABLE SOLVENTS. KEEP OUT OF REACH OF CHILDREN.
If the rear window defogger grid terminal(s) is damaged or separated from the rear window, the repair of the grid terminals is possible using the Mopar(R) Grid Line Repair Package or an equivalent.
- If the grid terminal(s) is broken and a portion of the terminal is still attached to the heating grid, remove the portion of the clip remaining in the wire harness connector(s).
- Mask the areas so the conductive epoxy can be extended onto the adjacent grid line(s) as well as the bus bar.
- Apply a thin layer of conductive epoxy to the area where the terminal(s) where fastened and to the adjacent grid line(s).
- Apply a thin layer of conductive epoxy on the terminal(s) and properly orient the terminal(s) at the desired location(s).NOTE: To prevent the terminal(s) from moving while the epoxy is curing, a wedge or clamp must be used.
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.