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HOMESERVICE MANUALSCHRYSLER2004CROSSFIRE STANDARDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT VARIANT/TRIMSECTION 4 (ENGINE COOLING SYSTEM & AUTOMATIC TRANSMISSION COOLING SYSTEM)ENGINERADIATORINSTALLATION
2004 Chrysler Crossfire Standard

Section 4 (Engine Cooling System & Automatic Transmission Cooling System): Engine: Radiator: Installation

2004 Chrysler Crossfire StandardSECTION Installation
WARNING: This page is about a different variant/trim than selected.
  1. Position the radiator in vehicle.
  2. Connect the lower radiator hose (7) and the coolant recovery reservoir hose (5).
  3. Connect the upper radiator hose (4).
    Fig 1: Installing Radiator Components
    G01837794Courtesy of DAIMLERCHRYSLER CORP.
  4. Install the A/C condenser to the radiator retaining bolts. Tighten the bolts to 10 N.m (89 in. lbs.).
  5. Install the radiator retaining clamps (1).
    Fig 2: Installing Radiator Retaining Clamps
    G01837795Courtesy of DAIMLERCHRYSLER CORP.
  6. Install the radiator fan. See RADIATOR FAN .
  7. Connect the transmission cooler lines (automatic transmission only). See TRANSMISSION COOLER LINES .
  8. Install the air inlet tubes.
  9. Fill the cooling system. See REFILLING COOLING SYSTEM .
  10. Connect the negative battery cable.
  11. Start the engine and check for coolant leaks.
  12. Recheck the coolant level.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.