Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSCHRYSLER2004300M SPECIAL V6-3.5L VIN KREPAIR AND DIAGNOSISPOWERTRAIN MANAGEMENTCOMPUTERS AND CONTROL SYSTEMSTHROTTLE POSITION SENSORSERVICE AND REPAIR
2004 Chrysler 300M Special V6-3.5L VIN K
Throttle Position Sensor: Service and Repair
2004 Chrysler 300M Special V6-3.5L VIN KSECTION Service and Repair
REMOVAL
1. Disconnect the negative battery cable.
2. Disconnect the air plenum.
3. Disconnect the TPS electrical connector.
4. Remove the TPS mounting screws.
5. Remove the TPS.
INSTALLATION
1. The throttle shaft end of the throttle body slides into a socket in the TPS. The socket has two tabs inside it. The throttle shaft rests against the tabs. When indexed correctly, the TPS can rotate clockwise a few degrees to line up the mounting screw holes with the screw holes in the throttle body. The TPS has slight tension when rotated into position. If it is difficult to rotate the TPS into position, install the sensor with the throttle shaft on the other side of the tabs in the socket. Tighten mounting screws to 6.2 N.m (55 in.lbs.) torque.
2. After installing the TPS, the throttle plate should be closed. If the throttle plate is open, install the sensor on the other side of the tabs in the socket.
3. Attach electrical connector to the TPS.
4. Install air plenum and tighten the clamp.
5. Connect the negative battery cable.
1. Disconnect the negative battery cable.
2. Disconnect the air plenum.
Fig.28 Throttle Position Sensor 3.2/3.5L Engine:
3. Disconnect the TPS electrical connector.
4. Remove the TPS mounting screws.
5. Remove the TPS.
INSTALLATION
1. The throttle shaft end of the throttle body slides into a socket in the TPS. The socket has two tabs inside it. The throttle shaft rests against the tabs. When indexed correctly, the TPS can rotate clockwise a few degrees to line up the mounting screw holes with the screw holes in the throttle body. The TPS has slight tension when rotated into position. If it is difficult to rotate the TPS into position, install the sensor with the throttle shaft on the other side of the tabs in the socket. Tighten mounting screws to 6.2 N.m (55 in.lbs.) torque.
2. After installing the TPS, the throttle plate should be closed. If the throttle plate is open, install the sensor on the other side of the tabs in the socket.
3. Attach electrical connector to the TPS.
4. Install air plenum and tighten the clamp.
5. Connect the negative battery cable.
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.