Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSCHRYSLER2003INTREPID SXTREPAIR AND DIAGNOSISTRANSMISSIONAUTOMATIC TRANSOVERHAUL - AUTOMATIC TRANSMISSIONTRANSFER SYSTEMINSPECTION
2003 Chrysler Intrepid SXT
Transfer System: Inspection
2003 Chrysler Intrepid SXTSECTION Inspection
The need to replace the transfer chains because of excessive wear is unlikely. If chain length is suspected to be long, perform the following procedure to measure the chain length:
- Insert a screwdriver into the 18 mm hole with the screwdriver ABOVE the chains. See Fig 1.
- Pry the chains down at the center of the chains.
- Butt a scale against the snubber and mark the scale at the bottom of the chains. See Fig 2.
- Insert a screwdriver into the 18 mm hole with the screwdriver BELOW the chains. See Fig 3. An assistant may be needed to perform this step.
- Pry the chains up at the center of the chain.
- Butt a scale against the snubber and place a second mark on the scale at the bottom of the chains. See Fig 4.
- Measure the distance between the two marks placed on the scale. See Fig 5. If the two marks on the scale are more than one inch apart, replace the drive chains.
RENDER: 1.0x
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.