Overhaul - Automatic Transmission: Assembly

2003 Chrysler Intrepid SXTSECTION Assembly
NOTE: If the transaxle assembly is being reconditioned (clutch/seal replacement) or replaced, it is necessary to perform the Quick Learn Procedure using the DRBIII® Scan Tool (Refer to SHIFT QUALITY QUICK-LEARN PROCEDURE (2002) or TRANSAXLE SHIFT QUALITY QUICK LEARN PROCEDURE (2003)).
  1. Install the output bearing cups, use Special Tool # 5050A. See Fig 1.
    Fig 1: Identifying Bearing Cup Installation Special Tool 5050A
    G00993211Courtesy of DAIMLERCHRYSLER CORP.
  2. Install low/reverse piston retainer gasket. See Fig 2.
    Fig 2: Installing Piston Retainer Gasket
    G00993212Courtesy of DAIMLERCHRYSLER CORP.
  3. Install low/reverse piston retainer. See Fig 3.
    Fig 3: Installing Piston Retainer
    G00993213Courtesy of DAIMLERCHRYSLER CORP.
  4. Install low/reverse piston retainer-to-case screws and torque to 5 N.m (45 in. lbs.). See Fig 4.
    Fig 4: Installing Retainer Attaching Screws
    G00993214Courtesy of DAIMLERCHRYSLER CORP.
  5. Install low/reverse clutch piston. See Fig 5.
    Fig 5: Installing Low/Reverse Clutch Piston
    G00993215Courtesy of DAIMLERCHRYSLER CORP.
  6. Assemble guide bracket assembly as shown in Fig 6 and Fig 7 .
    Fig 6: Exploded View Of Guide Bracket
    G00993216Courtesy of DAIMLERCHRYSLER CORP.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.