2002 Chrysler ProwlerFACTORY OEM SERVICE PROCEDURE

Fuel Tank: Installation

  1. Install tank into vehicle.
  2. Reposition fuel tank to access the vapor canister mount.
  3. Install EVAP canister and tighten bolts.
  4. Install brake line retainer bolt at canister mount.
  5. Install front support and fuel tank straps.
  6. Install front support retaining bolts.
  7. Install rear support.
  8. Install rear support retaining nuts.
  9. Reposition electrical harness to frame rail (Figure).
  10. Install the 2 rear fuel tank strap bolts at the rear support.
  11. Install fuel lines to vehicle.
  12. Connect fuel supply tube and the fuel return tube (Refer to QUICK CONNECT FITTING - INSTALLATION ).
  13. Install fuel filler hose to fuel tank (Figure).
  14. Install the fuel filler hose clamps and tighten.
  15. Install transaxle (Refer to AUTOMATIC - 42LE - INSTALLATION ).
  16. Install rear tires.
  17. Lower vehicle
  18. Install the fuel pump module (Refer to FUEL PUMP MODULE - INSTALLATION ).
  19. Install the fuel pump module retaining nut.
  20. Connect the fuel pump electrical connector.
  21. Install the rubber plug for access to fuel pump electrical connector.
  22. Connect the fuel lines.
  23. Install the access panel for fuel pump.
  24. Install the trunk carpeting.
  25. Connect negative cable to battery.
  26. Use the DRB to check for fuel leaks.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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