2002 Chrysler ProwlerFACTORY OEM SERVICE PROCEDURE

Fuel Level Sending Unit / Sensor: Installation

  1. Insert level sensor wires into bottom of opening in module.
  2. Wrap wires into groove in back of level sensor (Fig 1).
    Fig 1: Identifying Groove In Back Side Of Level Sensor
    G01055181Courtesy of DAIMLERCHRYSLER CORP.
  3. While feeding wires into guide grooves, slide level sensor up into channel until it snaps into place (Fig 2). Ensure tab at bottom of sensor locks in place.
    Fig 2: Installing Channel
    G01055182Courtesy of DAIMLERCHRYSLER CORP.
  4. Install level sensor wires in connector. Push the wires up through the connector and then pull them down until they lock in place. Ensure signal and ground wires are installed in the correct position (Fig 3).
    Fig 3: Identifying Fuel/Pump/Level Sensor Electrical Connector
    G01055183Courtesy of DAIMLERCHRYSLER CORP.
  5. Install locking wedge on connector.
  6. Push connector up into bottom of fuel pump module electrical connector.
  7. Install fuel pump module (Refer to FUEL PUMP MODULE - INSTALLATIONΒ ).
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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