Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Installation Procedure
Install a NEW fuel tank fuel pump module O-ring gasket (1) to the fuel tank fuel pump module (2).
Lower the fuel pump module (2) into the fuel tank while connecting the fuel tank vent pipe (1) to the fuel pump module. Plastic Collar Quick Connect Fitting Service
Install the fuel tank fuel pump module lock ring (1) to the fuel tank (2).
- Using the CH-45722 Fuel Pump Locking Ring Wrench and a long breaker-bar, rotate the fuel pump module lock ring (1) in a clockwise direction in order to lock the lock ring.
- Install the EVAP system hoses. Plastic Collar Quick Connect Fitting Service
- Install the fuel feed pipe. Plastic Collar Quick Connect Fitting Service
- Connect the electrical connector.
- Install the fuel sender assembly. Fuel Sender Assembly Replacement (AWD)
- Install the fuel tank. Fuel Tank Replacement (FWD) Fuel Tank Replacement (AWD)
NO RELATED
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.