Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Circuit/System Testing
Verify that the fuel tank is not empty. Only perform this diagnostic if there is at least 2 gallons of fuel in the fuel tank. Clear the DTC, and start and run the engine. Verify that the DTC resets before proceeding with the circuit system testing. If the DTC does not reset, refer to Strategy Based Diagnosis .
- Ignition OFF and all vehicle systems OFF, disconnect the harness connector at the K38 Chassis Control Module, ignition ON.
- Connect a test lamp between the control circuit terminal 20 and ground.
- Verify the test lamp turns ON and OFF when commanding the fuel pump ON and OFF using the scan tool ECM Fuel Pump Enable control function.
- If the test lamp is always OFF
- Ignition OFF, disconnect the harness connector at the K20 Engine Control Module.
- Test for infinite resistance between the control circuit and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- Go to next step: If infinite resistance
- Test for less than 2 Ω in the control circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, replace the K20 Engine Control Module.
- If the test lamp is always ON
- Ignition OFF, disconnect the harness connector at the K20 Engine Control Module, ignition ON.
- Test for less than 1 V between the control circuit and ground.
- If 1 V or greater, repair the short to voltage on the circuit.
- If less than 1 V, replace the K20 Engine Control Module.
- Go to next step: If the test lamp turns ON and OFF
- Test or replace the K38 Chassis Control Module.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.