Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Installation Procedure
- CAUTION:
Refer to Component Fastener Tightening Caution .
Engine Coolant Temperature Sensor (1) - Install and tighten - Fastener Specifications
- Connect the engine coolant temperature sensor electrical connector.
Generator (1) - Install
- CAUTION:
Refer to Fastener Caution
Generator Bolt (1) - Install and tighten [2x] - Fastener Specifications
Radiator Inlet Hose Bracket Bolt (1) @ Generator - Install and tighten - Fastener Specifications
Position the drive belt (2) onto all but one of the idler pulleys.
- Use a suitable tool to rotate the drive belt tensioner (1) counterclockwise, then hold tension.
- Install the drive belt (2) onto the last idler pulley. Check to ensure that the drive belt is centered on each pulley, and fully seated into ribbed pulleys.
- Slowly release tension from the drive belt tensioner (1).
- Inspect the drive belt (2) again to ensure centered on each pulley.
Charge Air Cooler Outlet Air Hose (2) - Install
- Retainer Spring (1) - Engage
- Raise and support the vehicle. Lifting and Jacking the Vehicle
Electrical Connector (1) - Connect
- Starter Solenoid Cable (2) - Install
- Battery Positive Cable Nut (3) @ Generator - Install and tighten - Fastener Specifications
- Front Wheelhouse Liner-Left Side (3) - Install - Front Wheelhouse Liner Replacement
Charge Air Cooler Outlet Air Hose (2) - Install
- Retainer Spring (1) - Engage
Underbody Splash Shield (2) - Install - Underbody Splash Shield Replacement
Radiator Inlet Hose (3) @ Engine Coolant Flow Control Valve - Install
- Radiator Inlet Hose Clamp (2) - Engage - Hose Clamp Replacement Guidelines - Spring Type
- Radiator Inlet Hose Clip (1) @ Radiator Inlet Hose Bracket - Install
Air Cleaner Assembly (2) - Install
- Air Cleaner Nut (1) - Install and tighten - Fastener Specifications
- Connect the mass airflow sensor electrical connector.
- Install wiring harness to air cleaner assembly.
Intake Air Duct (2) - Install
- Intake Air Duct Retainer (1) - Install
Intake Air Splash Shield (2) - Install
- Intake Air Baffle Retainer (1) - Install [10x]
Hood Secondary Latch Release Handle (2) - Install
- Hood Latch Actuator Bolt (1) - Install and tighten [2x] - Fastener Specifications
Air Cleaner Outlet Duct (1) - Install
Air Cleaner Outlet Duct Clamp (2) - Tighten - Fastener Specifications
- Evaporative Emission Canister Purge Tube (1) - Connect - Plastic Collar Quick Connect Fitting Service
- Connect the purge solenoid valve electrical connector.
Air Cleaner Outlet Duct Clamp (3) - Tighten - Fastener Specifications
- Positive Crankcase Ventilation Tube (2) - Connect - Plastic Collar Quick Connect Fitting Service
- Air Cleaner Outlet Duct Nut (1) - Install and tighten [2x] - Fastener Specifications
- Install wiring harness to air cleaner outlet duct.
Intake Manifold Cover (1) @ Upper Intake Manifold Bracket (2) - Install
Push down on the front of the intake manifold cover (2).
- Intake Manifold Cover Bolt (1) - Install and tighten [2x] - Fastener Specifications
- Connect the battery negative cable. Battery Negative Cable Disconnection and Connection (Without KL9) , or Battery Negative Cable Disconnection and Connection (With KL9)
- Fill the cooling system to the proper level. Cooling System Draining and Filling (GE 47716 L3B) , or Cooling System Draining and Filling (Static L3B)
- Start the engine and check for coolant leaks.
NO RELATED
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.