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HOMESERVICE MANUALSCHEVROLET2019EXPRESS 2500 BASE, VAN CARGO EXTENDED, 6.0L ENG VIN GREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 92 (DISC BRAKE SYSTEM)REPAIR INSTRUCTIONSFRONT DISC BRAKE PADS REPLACEMENT (JH9)INSTALLATION PROCEDURE
2019 Chevrolet Express 2500 Base, Van Cargo Extended, 6.0L Eng VIN G

Installation Procedure

2019 Chevrolet Express 2500 Base, Van Cargo Extended, 6.0L Eng VIN GSECTION Installation Procedure
WARNING: This page is about a different car, the 2018 GMC Savana 3500, 2018 GMC Savana 2500, 2018 Chevrolet Express 3500, and 2018 Chevrolet Express 2500. However, it is still accessible from the selected car via links, so may be relevant.
  1. Thoroughly clean the brake pad hardware mating surfaces of the caliper bracket of any debris and corrosion.
  2. GM4870372

    Front Disc Brake Pad Retaining Spring(1) - Install NEW[2x]

  3. GM4870357

    Front Disc Brake Pad(1) - Install[2x]

  4. GM4870351

    Front Brake Caliper(1) - Install - Front Brake Caliper Replacement (JH6) Front Brake Caliper Replacement (JH9) 

  5. GM4870355
    NOTE:

    Do NOT use air tools to remove or install the guide pin bolts. Use hand tools ONLY.

    Front Brake Caliper Guide Pin Bolt(1) - Install and tighten[2x] - Front Brake Caliper Guide Pin Replacement (JH6) Front Brake Caliper Guide Pin Replacement (JH9) 

  6. Install the front tire and wheel assemblies. Tire and Wheel Removal and Installation (Without Dual Rear Wheels)Tire and Wheel Removal and Installation (With Dual Rear Wheels)
  7. Lower the vehicle.
  8. With the engine OFF, gradually apply the brake pedal to approximately 2/3 of its travel distance.
  9. Slowly release the brake pedal.
  10. Wait 15 seconds, then repeat steps 7 - 8 until a firm pedal is obtained. This will properly seat the brake caliper pistons and brake pads.
  11. Fill the brake master cylinder reservoir to the maximum-full level with GM approved brake fluid from a clean, sealed brake fluid container. Adhesives, Fluids, Lubricants, and Sealers 
  12. Burnish the brake pads and rotors. Brake Pad and Rotor Burnishing 
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.