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HOMESERVICE MANUALSCHEVROLET2019EXPRESS 2500 BASE, VAN CARGO EXTENDED, 6.0L ENG VIN GREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 92 (DISC BRAKE SYSTEM)REPAIR INSTRUCTIONSFRONT BRAKE CALIPER REPLACEMENT (JH9)INSTALLATION PROCEDURE
2019 Chevrolet Express 2500 Base, Van Cargo Extended, 6.0L Eng VIN G

Installation Procedure

2019 Chevrolet Express 2500 Base, Van Cargo Extended, 6.0L Eng VIN GSECTION Installation Procedure
WARNING: This page is about a different car, the 2018 GMC Savana 3500, 2018 GMC Savana 2500, 2018 Chevrolet Express 3500, and 2018 Chevrolet Express 2500. However, it is still accessible from the selected car via links, so may be relevant.
  1. Prepare the brake caliper bracket bolts and the bracket threaded holes for assembly:
    • Remove all traces of the adhesive patch from the bolt and the mating threads using the appropriate tools.
    • Thoroughly clean the residue from the bolt threads by using denatured alcohol or equivalent and allow to dry.
    • Apply threadlocker to 2/3 of the threaded length of the bolts. Adhesives, Fluids, Lubricants, and Sealers 
  2. GM4870712

    Brake Caliper(1) - Install

  3. GM4870711
    CAUTION:

    Fastener Caution

    Brake Caliper Guide Pin Bolt(1) - Install and tighten[2x] - Front Brake Caliper Guide Pin Replacement (JH6) Front Brake Caliper Guide Pin Replacement (JH9) 

  4. Remove the caps from the brake caliper and the brake hose.
  5. GM4870710
    NOTE:

    Install NEW brake hose fitting gaskets.

    Brake Hose Fitting Gasket(1)@Brake Hose Fitting (2) - Install NEW[2x]

  6. GM4870709

    Brake Hose Fitting Bolt(1) - Install and tighten Front Brake Hose Replacement

  7. Bleed the brake system. Hydraulic Brake System Bleeding (Pressure)Hydraulic Brake System Bleeding (Manual)
  8. Install the front tire and wheel assemblies. Tire and Wheel Removal and Installation (Without Dual Rear Wheels)Tire and Wheel Removal and Installation (With Dual Rear Wheels)
  9. Lower the vehicle.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.