Engine Compression Test

2019 Chevrolet Express 2500 Base, Van Cargo Extended, 6.0L Eng VIN GSECTION Engine Compression Test
WARNING: This page is about a different car, the 2018 GMC Savana 3500, 2018 GMC Savana 2500, 2018 Chevrolet Express 3500, and 2018 Chevrolet Express 2500. However, it is still accessible from the selected car via links, so may be relevant.

Special Tools

  • EN-51110Β  Compression Tester Adapter
  • EN-26999Β  Compression Gauge Adapter
  1. Ensure that the vehicle's batteries are in good condition, and fully charged.
  2. Operate the vehicle until the engine is at normal operating temperature.
  3. Shut off engine.
  4. Remove all of the fuel injectors. All of the fuel injectors must be removed from the engine during each cylinder test to obtain valid test results.
  5. Prior to taking a compression reading, verify the cranking speed is greater than 140 RPM. If the cranking speed is below 140 RPM, repair the slow cranking speed condition before continuing with the compression test. Refer to Engine Cranks Slowly .
  6. Install the EN-51110Β  adapter in the fuel injector hole for the cylinder that is being checked.
  7. GM2706240Courtesy of GENERAL MOTORS COMPANY
    CAUTION:

    Do not add oil to any cylinder during a compression test as extensive engine damage may result.

    Connect the EN-26999Β  gauge to the EN-51110Β  adapter.

  8. CAUTION:

    Do not crank the engine using the ignition switch, as the fuel injectors and the glow plug circuits will be energized and engine damage may result.

  9. Using a remote start switch, crank the engine for 6 compression strokes, puffs, for the cylinder being tested.
  10. Observe the EN-26999Β  gauge and note the reading as the compression test is being performed. A normal cylinder reading will be indicated if compression builds up quickly and evenly to the specified level. An abnormal reading will be indicated if compression is low on the first compression stroke, starts increasing on the following compression strokes but does not reach the specified level.
  11. Record the compression reading for the cylinder just tested.
  12. Disconnect the EN-26999Β  gauge from the EN-51110Β  adapter and remove adapter from the fuel injector bore.
  13. Repeat steps 8 through 13 for all remaining cylinders. All 4 cylinders must be tested to obtain valid test results. Record the readings.
  14. The minimum compression in any one cylinder is 2069 kPa (300 psi). There should not be more than 345 kPa (50 psi) difference between a suspect cylinder and the average compression of all 4 cylinders.
      NOTE:

      Cylinder to cylinder variation may be at the high end of the specification on engines with less than 20000 km (12427 miles).

    • Normal - Compression builds up quickly and evenly to the specified compression for each cylinder.
    • Piston Rings Leaking - Compression is low on the first stroke. Compression builds up with the following strokes but does not reach normal.
    • Valves Leaking - Compression is low on the first stroke. Compression usually does not build up on the following strokes.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.