Installation Procedure

2019 Chevrolet Express 2500 Base, Van Cargo Extended, 6.0L Eng VIN GSECTION Installation Procedure
WARNING: This page is about a different car, the 2018 GMC Savana 3500, 2018 GMC Savana 2500, 2018 Chevrolet Express 3500, and 2018 Chevrolet Express 2500. However, it is still accessible from the selected car via links, so may be relevant.
  1. GM4140325Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Replace the exhaust gaskets with NEW gaskets.

    Catalytic Converter (2) - Install

  2. Catalytic Converter Brace Bracket Nut (1) - Hand tighten [2x]
  3. GM4145056Courtesy of GENERAL MOTORS COMPANY

    Catalytic Converter Brace Bracket Bolt (1) - Hand tighten [2x]

  4. GM4140334Courtesy of GENERAL MOTORS COMPANY
    CAUTION:

    Refer to Fastener Caution .

    Catalytic Converter Nut (1) - Install and tighten [4x] 28 N.m (21 lb ft)

  5. GM4145056Courtesy of GENERAL MOTORS COMPANY

    Catalytic Converter Brace Bracket Bolt (1) - Tighten [2x] 22 N.m (16 lb ft)

  6. GM4140325Courtesy of GENERAL MOTORS COMPANY

    Catalytic Converter Brace Bracket Nut (1) - Tighten [2x] 22 N.m (16 lb ft)

  7. GM4140320Courtesy of GENERAL MOTORS COMPANY

    Exhaust Temperature Sensor (1) - Connect - Exhaust Temperature Sensor Replacement - Position 2

  8. GM4139867Courtesy of GENERAL MOTORS COMPANY

    Exhaust Temperature Sensor (1) - Connect - Exhaust Temperature Sensor Replacement - Position 1

  9. Nitrogen Oxides Catalytic Converter - Install - Nitrogen Oxides Catalytic Converter Replacement (LWN)Β 
  10. Exhaust Manifold Heat Shield - Install - Exhaust Manifold Heat Shield Replacement (LWN)Β 
  11. Catalytic Converter Heat Shield - Install - Catalytic Converter Heat Shield Replacement (LWN)Β 
  12. If replacing the Catalytic Converter with new, a Catalyst Reset will need to be performed. Catalyst Reset
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.