Safety Warning

DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.

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HOMESERVICE MANUALSCHEVROLET2019EXPRESS 2500 BASE, VAN CARGO EXTENDED, 6.0L ENG VIN GREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 28 (ENGINE CONTROLS AND FUEL - 2.8L (LWN) DIESEL - REPAIR INSTRUCTIONS)REPAIR INSTRUCTIONSEXHAUST GAS RECIRCULATION VALVE REPLACEMENTINSTALLATION PROCEDURE

2019 Chevrolet Express 2500 Base, Van Cargo Extended, 6.0L Eng VIN G

Installation Procedure

2019 Chevrolet Express 2500 Base, Van Cargo Extended, 6.0L Eng VIN GSECTION Installation Procedure

WARNING: This page is about a different car, the 2018 GMC Savana 3500, 2018 GMC Savana 2500, 2018 Chevrolet Express 3500, and 2018 Chevrolet Express 2500. However, it is still accessible from the selected car via links, so may be relevant.

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Exhaust Gas Recirculation Cooler (4) - Install - Exhaust Gas Recirculation Cooler Replacement
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NOTE:
Install a NEW gasket.

Exhaust Gas Recirculation Valve Gasket (2) - Install

NOTE:

Connect the exhaust gas recirculation coolant feed hose and clamp to the exhaust gas recirculation valve during installation.

Exhaust Gas Recirculation Valve (1) - Install
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CAUTION:
Refer to Fastener Caution .

Exhaust Gas Recirculation Valve Nut (2) - Install and tighten [4x] 25 N.m (18 lb ft)
Exhaust Gas Recirculation Valve Brace Bracket Bolt (1) - Install and tighten to 58 N.m (43 lb ft)
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Exhaust Gas Recirculation Cooler Bolt (1) - Install and tighten to 25 N.m (18 lb ft)
Fuel Injection Fuel Rail Stop Bolt (2) - Install and tighten - Fuel Pump Fuel Return Hose Replacement
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Exhaust Gas Recirculation Valve Vacuum Pipe (2) - Connect
Exhaust Gas Recirculation Cooler Hose Clamp (1) - Engage [2x] - Hose Clamp Replacement Guidelines - Spring Type
Oil Level Indicator and Tube - Install - Oil Level Indicator Tube Replacement
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Exhaust Gas Recirculation Valve Electrical Connector (1) - Connect
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Exhaust Gas Recirculation Cooler Temperature Sensor-Position 2 (1) - Install - Exhaust Gas Recirculation Cooler Temperature Sensor Replacement - Position 2
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Exhaust Gas Recirculation Pipe (1) - Install - Exhaust Gas Recirculation Pipe Replacement
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Radiator Inlet Hose (2) - Install - Radiator Inlet Hose Replacement (LWN)

RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

• You smell fuel, burning insulation, or see smoke.
• Brakes feel soft, pull hard to one side, or make grinding noises.
• The engine overheats, stalls repeatedly, or misfires under load.
• You are missing required tools, torque specs, or safe lifting equipment.
• You are not confident in the next step or safety outcome.