Removal Procedure

2019 Chevrolet Express 2500 Base, Van Cargo Extended, 6.0L Eng VIN GSECTION Removal Procedure
WARNING: This page is about a different car, the 2018 GMC Savana 3500, 2018 GMC Savana 2500, 2018 Chevrolet Express 3500, and 2018 Chevrolet Express 2500. However, it is still accessible from the selected car via links, so may be relevant.
  1. Raise and support the vehicle. Lifting and Jacking the Vehicle
  2. Remove the front tire and wheel assembly. Tire and Wheel Removal and Installation (Without Dual Rear Wheels)Tire and Wheel Removal and Installation (With Dual Rear Wheels)
  3. GM4914914Courtesy of GENERAL MOTORS COMPANY

    Front Shock Absorber (2) - Remove - Shock Absorber Replacement 

  4. Front Stabilizer Shaft Link - Remove - Stabilizer Shaft Link Replacement 
  5. Support the front lower control arm near the front lower control arm ball joint with a suitable jack.
  6. GM4921999Courtesy of GENERAL MOTORS COMPANY

    Install the CH-52078-2  upper compressor plate (1) into the front coil spring with the rod cavity facing upwards.

    Make sure the thinner lip of the compressor plate is on the upper portion of the front coil spring and the thicker edge is on the lower portion of the front coil spring.

  7. Install the CH-52078-2  lower compressor plate (2) into the front coil spring with the rod cavity facing down.

    Make sure the thinner lip of the compressor plate is on the lower portion of the front coil spring and the thicker edge is on the upper portion of the front coil spring.

  8. NOTE:

    Make sure the threaded rod is lightly lubricated with a thin layer of the 280934  extreme pressure threaded lube supplied with the special tool kit.

  9. Install the CH-52078-1  threaded rod assembly (3) fully through both plates and rotate it 90 degrees to seat the rod into the upper plate.
  10. NOTE:

    This part of the special tool is not shown in the graphic.

  11. Install the CH-52078-4  lower pivot/slip nut onto the threaded rod and slide it upwards until it engages in the cavity in the lower plate.
  12. NOTE:

    This part of the special tool is not shown in the graphic.

  13. Install the 579454  thrust bearing and the 280962  washer onto the threaded rod assembly and seat them against the lower pivot/slip nut.
  14. Install the CH-52078-3  drive nut (4) and tighten until all of the other tool components are fully seated.

    The tangs on the threaded rod assembly and the tangs on the pivot/slip nut MUST be seated correctly into the cavities of both compressor plates before continuing.

  15. Use a wrench on the flats of the CH-52078-1  threaded rod assembly (3) to keep the rod assembly from turning while turning the drive nut to compress the front coil spring using the compressor plates.
  16. GM4922144Courtesy of GENERAL MOTORS COMPANY

    Continue to compress the front coil spring (1) to remove all tension from the front lower control arm.

    Do NOT exceed more than 50 mm (2 in.) of front spring compression.

  17. GM4922264Courtesy of GENERAL MOTORS COMPANY

    Front Lower Control Arm Nut (1) - Remove [2x]

  18. Front Lower Control Arm Washer (2) - Remove [2x]
  19. Front Lower Control Arm Bolt (3) - Remove [2x]
  20. GM4922463Courtesy of GENERAL MOTORS COMPANY

    Using the jack, lower the front lower control arm (1) enough to allow the removal of the front coil spring.

  21. NOTE:

    Note the orientation of the front coil spring in relationship to the frame and the front lower control arm prior to removal for proper installation.

  22. Front Coil Spring (2) - Remove
  23. Front Spring Insulator (3) - Remove
  24. GM4922535Courtesy of GENERAL MOTORS COMPANY

    Count the number of coils between the compressor plates (a) and measure the compressed length of the front coil spring (b).

    Record the data, as it will be used to determine the correct location of the compressor plates later during the installation of the new front coil spring.

  25. If replacing the front coil spring, remove the CH-52078  Coil Spring Compressor from the front coil spring.
  26. GM5153314Courtesy of GENERAL MOTORS COMPANY

    If replacing the front coil spring, mark the location of the front coil spring insulator (2) in relationship to the front coil spring (1) at location (a) using a grease pencil.

  27. If replacing the front coil spring, slide the front coil spring insulator (2) off of the front coil spring (1).
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.