Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Circuit/System Testing
- Ignition/Vehicle & All vehicle systems» OffNOTE: It may take up to 2 min for all vehicle systems to power down before an accurate ground or low reference circuit continuity test can be performed.
- Remove the component: KR5 Rear Defogger Relay
- Test for less than 10 Ω between the test points: Ground circuit terminal 85 & Ground
- If 10 Ω or greater
- Ground Connection» Disconnect
- Test for less than 2 Ω between the test points: Ground circuit terminal 85 & Ground Connection
- If 2 Ω or greater» Repair the open/high resistance in the circuit.
- If less than 2 Ω» Repair the open/high resistance in the ground connection.
- If less than 10 Ω
- Connect a test lamp between the test points: Control circuit terminal 86 & Ground circuit terminal 85
- Ignition» On / Vehicle» In Service Mode
- Perform the scan tool control function: Rear Defogger» On and Off
Verify the test lamp turns On and Off.
- If the test lamp is always Off
- Ignition/Vehicle» Off & Remove» Test lamp
- Disconnect the electrical connector: X2K33 HVAC Control Module
- Test for infinite resistance between the test points: Control circuit terminal 86 @ Relay Socket & Ground
- If less than infinite resistance» Repair the short to ground on the circuit.
- If infinite resistance
- Test for less than 2 Ω between the test points: Control circuit terminal 86 @ Relay Socket & Terminal 19 X2 @ Control module harness
- If 2 Ω or greater» Repair the open/high resistance in the circuit.
- If less than 2 Ω» Replace the component: K33 HVAC Control Module
- If the test lamp is always On
- Ignition/Vehicle» Off & Remove» Test lamp
- Disconnect the electrical connector: K33 HVAC Control Module
- Ignition» On / Vehicle» In Service Mode
- Test for less than 1 V between the test points: Control circuit terminal 86 @ Relay Socket & Ground
- If 1 V or greater» Repair the short to voltage on the circuit.
- If less than 1 V» Replace the component: K33 HVAC Control Module
- If the test lamp turns On and Off
- Verify a test lamp turns On between the test points: B+ circuit terminal 30 & Ground
- If the test lamp does not turn On and the circuit fuse is OK
- Ignition/Vehicle» Off & Remove» Test lamp
- Test for less than 2 Ω between the test points: B+ circuit terminal 30 @ Relay Socket & Output terminal @ Fuse
- If 2 Ω or greater» Repair the open/high resistance in the circuit.
- If less than 2 Ω» Verify the fuse is OK and there is voltage at the fuse.
- If the test lamp does not turn On and the circuit fuse is open
- Ignition/Vehicle» Off & Remove» Test lamp
- Test for infinite resistance between the test points: B+ circuit terminal 30 & Ground
- If less than infinite resistance» Repair the short to ground on the circuit.
- If infinite resistance
- Disconnect the electrical connector: X1 & X2 E18 Rear Defogger Grid
- Test for infinite resistance between the test points: Control circuit terminal 87 @ Relay Socket & Ground
- If less than infinite resistance» Repair the short to ground on the circuit.
- If infinite resistance
- Replace the component: Fuse
- Install the component: KR5 Rear Defogger Relay
- Connect a test lamp between the test points: Control circuit terminal 1 X1 & Ground circuit terminal 1 X2
- Ignition» On / Vehicle» In Service Mode
- Perform the scan tool control function: Rear Defogger» On and Off
Verify the test lamp turns On and Off.
- If the test lamp does not turn On and Off» Test or replace the component: KR5 Rear Defogger Relay
- If the test lamp turns On and Off» Test or replace the component: E18 Rear Defogger Grid
- If the test lamp turns On
- Momentarily connect a 40 A fused jumper wire between the test points: B+ circuit terminal 30 & Control circuit terminal 87
Verify the component does not turn On and Off when connecting and disconnecting the jumper wire: E18 Rear Defogger Grid
- If the component turns On and Off
Test or replace the component: KR5 Rear Defogger Relay
- If the component does not turn On and Off
- If the component turns On and Off
- Ignition/Vehicle & All vehicle systems» Off
- Install the component: KR5 Rear Defogger Relay
- Disconnect the electrical connector: X1 & X2 E18 Rear Defogger Grid
- Test for less than 10 Ω between the test points: Ground circuit terminal 1 X2 & Ground
- If 10 Ω or greater
- Ground Connection» Disconnect
- Test for less than 2 Ω between the test points: Ground circuit terminal 1 X2 @ Component harness & Ground Connection
- If 2 Ω or greater» Repair the open/high resistance in the circuit.
- If less than 2 Ω» Repair the open/high resistance in the ground connection.
- If less than 10 Ω
- Connect a test lamp between the test points: Control circuit terminal 1 X1 & Ground circuit terminal 1 X2
- Ignition» On / Vehicle» In Service Mode
- Perform the scan tool control function: Rear Defogger» On and Off
Verify the test lamp turns On and Off.
- If the test lamp is always Off
Repair the open/high resistance in the circuit: Control circuit
- If the test lamp is always On
Repair the short to voltage on the circuit: Control circuit
- If the test lamp turns On and Off
- If the test lamp is always Off
- Test or replace the component: E18 Rear Defogger Grid
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.