Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Installation Procedure
- If replacing the HVAC module, transfer the components from the old HVAC module as necessary.
- Position the HVAC module (3) into the vehicle.
- Install the nuts (2) to the HVAC module (3).
Tighten
Tighten the nuts to 9 N.m (80 lb in).
- Install the bolts (1) to the HVAC module (3).
Tighten
Tighten the bolts to 4 N.m (35 lb in).
- Reposition the acoustic foam (if applicable) to its original location.
- Connect the electrical harness and the ground connections.
- Install the HVAC module drain hose.
- Install the instrument panel. Refer to Instrument Panel Service Positioning (without SLT) , Instrument Panel Service Positioning (with SLT) .
- Install the upper intake manifold sight shield. Refer to Upper Intake Manifold Sight Shield Replacement .
- Install the battery. Refer to Battery Replacement .
- Install the accumulator. Refer to Air Conditioning Accumulator Replacement (Non-HP2 Diesel) , Air Conditioning Accumulator Replacement (Non-HP2) .
- Install the surge tank outlet hose to the heater core.
Firmly push the quick connect onto the heater core pipe until you hear an audible click.
- Install the inlet heater hose to the heater core.
Firmly push the quick connect onto the heater core pipe until you hear an audible click.
- Fill the engine coolant. Refer to Cooling System Draining and Filling (Vac-N-Fill Gasoline) , Cooling System Draining and Filling (Static Fill) , Cooling System Draining and Filling (Static Fill LGH, LML) , Cooling System Draining and Filling (Vac-N-Fill Diesel) .
Refer to Fastener Caution .
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.