Removal Procedure

2011 Chevrolet Tahoe Base, 5.3 0, 4WDSECTION Removal Procedure
WARNING: This page is about a different car, the 2007 GMC Yukon XL, 2007 GMC Yukon, 2007 Chevrolet Tahoe, 2007 Chevrolet Suburban, and 2007 Chevrolet Avalanche. However, it is still accessible from the selected car via links, so may be relevant.
IMPORTANT: For ease of reassembly, shift the transfer case to Neutral prior to removing any components.
    Fig 1: Motor Cover & Casting Screws
    GM1341854Courtesy of GENERAL MOTORS CORP.
  1. Remove the encoder motor. Refer to Transfer Case Encoder Motor ReplacementΒ .
  2. Place the encoder motor on a clean work bench.
  3. Remove and discard 2 screws (2) from the motor cover.
  4. Remove and discard 2 screws (1) from the casting.
  5. Remove the cover.
  6. Remove and save the shim on the output gear.
  7. Remove and discard the orange rubber seal from the cover.
  8. Fig 2: Output Gear
    GM1361842Courtesy of GENERAL MOTORS CORP.
  9. Remove the output gear (1).
  10. Fig 3: Encoder Harness Connector
    GM1361873Courtesy of GENERAL MOTORS CORP.
  11. Disassemble the harness connector (1) from the encoder.
  12. Remove the encoder from the output shaft using a flat-tipped screwdriver.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.