Installation Procedure

Important:  If replacing the condenser, add the refrigerant oil to the condenser. Refer to Figure for system capacity information.

1. Replace the condenser insulators (2), if necessary:
   1. Remove all traces of the old insulators.
   2. Using isopropyl alcohol, or equivalent, wipe clean the front surface of the condenser LH and RH edges.
   3. Remove the paper backing (1) from the new insulators (2).
   4. Align and install the insulators (2) while keeping a gap (3) of 1 mm (0.039 in) between the insulators (2) and the inner edges of the condenser, as shown.
   Fig 1: Aligning Insulators And Inner Edges Of Condenser

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2. Position the condenser into the vehicle.

   Install the condenser to the radiator so that the condenser is above the installed position.

   Fig 2: Locating Installation Position Of Condenser

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3. Lower the condenser to secure the condenser tabs (1) to the radiator slots (2).
   Fig 3: Locating Condenser Tabs On Radiator Slots

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4. Install the radiator air baffle. Refer to RADIATOR AIR BAFFLE ASSEMBLIES AND DEFLECTORS in Engine Cooling.
5. Raise and support the vehicle.
6. Remove the cap or tape from the compressor hose and the condenser.
7. Install a new O-ring. Refer to O-RING REPLACEMENT  .
8. Install the compressor hose to the condenser.
   Fig 4: Installing Compressor Hose To Condenser

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