Circuit/System Verification

2011 Chevrolet Malibu LTZ, 2.4 1SECTION Circuit/System Verification
WARNING: This page is about a different car, the 2007 Chevrolet Malibu. However, it is still accessible from the selected car via links, so may be relevant.
  1. Verify the following conditions do not exist in the EVAP system:
    • Loose, incorrect, missing, or damaged fuel fill cap
    • Loose, missing, or damaged service port schrader valve
    • A damaged EVAP purge solenoid
    • Disconnected, incorrectly routed, kinked, or damaged EVAP pipes and hoses
    • A damaged EVAP vent valve or EVAP canister
    • If you find any of the above conditions, repair as necessary.
  2. IMPORTANT: Refer to the J 41413-200Β  operation manual for detailed instructions.
  3. Remove the fuel fill cap. Connect the GE-41415-50Β  to the fuel tank filler neck. Connect the J 41413-200Β  to the GE-41415-50Β  .
  4. Calibrate the J 41413-200Β  Flow Meter to the correct leak orifice for the vehicle.
  5. Command the EVAP vent solenoid closed with a scan tool.
  6. IMPORTANT: Larger volume fuel tanks and/or those with lower fuel levels may require several minutes for the floating indicator to stabilize.
  7. Activate the J 41413-200Β  and compare the flow meter's stable floating indicator position to the red flag. The floating indicator should be below the red flag.
    • If the floating indicator is above the red flag, test for a leak in the EVAP system.
  8. If the vehicle passes the Circuit/System Verification Test, then operate the vehicle within the conditions for running the DTC. You may also operate the vehicle within the conditions that are captured in the Freeze Frame/Failure Records List.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.