Installation Procedure

2011 Chevrolet Malibu LTZ, 2.4 1SECTION Installation Procedure
WARNING: This page is about a different car, the 2010 Chevrolet Malibu. However, it is still accessible from the selected car via links, so may be relevant.
  1. Uncap A/C components.
  2. Install new sealing washers. Refer to Air Conditioning System Seal Replacement .
  3. Install the upper seal.
  4. If replacing the condenser, add the specific amount of PAG® oil directly to the condenser. Refer to Refrigerant System Capacities .
  5. Fig 1: View Of Radiator Air Side Seals
    GM1336545Courtesy of GENERAL MOTORS CORP.
  6. Install the radiator air side seals onto the condenser mounting tabs on the radiator.
  7. Fig 2: Pushing Upward On Radiator And Downward On Condenser
    GM1201922Courtesy of GENERAL MOTORS CORP.
  8. Insert condenser mounting tabs into the radiator clips.
  9. CAUTION: The bolt retaining the condenser to the radiator end tank is a special length and should be the ONLY bolt used upon reinstallation. The use of a longer bolt will damage the radiator end tank.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.