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HOMESERVICE MANUALSCHEVROLET2011CHEVY EXPRESS G3500, VAN CARGO EXTENDED, 6.6 LREPAIR AND DIAGNOSISSTEERINGSTEERING WHEEL AND STEERING COLUMNREPAIR INSTRUCTIONSINTERMEDIATE STEERING SHAFT BEARING REPLACEMENTINSTALLATION PROCEDURE
2011 Chevrolet Chevy Express G3500, Van Cargo Extended, 6.6 L

Installation Procedure

2011 Chevrolet Chevy Express G3500, Van Cargo Extended, 6.6 LSECTION Installation Procedure
    Fig 1: Intermediate Shaft Bearing And Bracket
    GM828824Courtesy of GENERAL MOTORS CORP.
  1. Install the intermediate shaft seal.
  2. Connect the intermediate shaft bearing to the upper intermediate shaft.
  3. Connect the intermediate shaft bearing to the studs on the cowl.
    4. CAUTION:

    Refer to Fastener Caution .

  4. Install the intermediate shaft bearing lower brace retaining nut and tighten to 30 N.m (22 lb ft).
  5. Install the intermediate shaft bearing bracket retaining nuts and tighten to 30 N.m (22 lb ft).
    6. Fig 2: Intermediate Shaft Bearing Retaining Bolt
    GM828826Courtesy of GENERAL MOTORS CORP.
  6. Install the upper intermediate shaft to the intermediate shaft bearing retaining bolt and tighten to 30 N.m (22 lb ft).
    7. Fig 3: Intermediate Shaft Seal On Cowl
    GM835450Courtesy of GENERAL MOTORS CORP.
  7. Install the intermediate shaft seal upper retaining screws and tighten to 2 N.m (18 lb in).
    8. Fig 4: Cruise Control Module, Cruise Control Bracket And Nuts
    GM332346Courtesy of GENERAL MOTORS CORP.
  8. Reposition the cruise control module (3) and install the cruise control module mounting nuts (2), if equipped. Tighten the nuts to 5 N.m (44 lb in).
    9. Fig 5: Power Steering Pump Remote Reservoir
    GM309294Courtesy of GENERAL MOTORS CORP.
  9. Reposition the power steering reservoir (3) and install the power steering reservoir mounting nuts (4) and tighten to 11 N.m (97 lb in).
    10. Fig 6: Steering Wheel Lock Tool
    GM333146Courtesy of GENERAL MOTORS CORP.
  10. Connect the lower intermediate shaft to the intermediate steering shaft bearing. Refer to Upper Intermediate Steering Shaft Replacement .
  11. Remove the J 42640  steering column anti-rotation pin from the steering column lower access hole.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.