Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSCHEVROLET2010EXPRESS 1500 AWD V8-5.3LREPAIR AND DIAGNOSISMAINTENANCEFLUIDSFLUID - TRANSFER CASESERVICE AND REPAIR
2010 Chevrolet Express 1500 AWD V8-5.3L
Fluid - Transfer Case: Service and Repair
2010 Chevrolet Express 1500 AWD V8-5.3LSECTION Service and Repair
Transfer Case Fluid Replacement
Removal Procedure
Note: When performing the following service procedures, use only hand tools to remove and install the fill or drain plugs.
1. Raise the vehicle. Refer to Lifting and Jacking the Vehicle (Service and Repair).
2. Remove the fill plug from the transfer case.
Note: When draining the transfer case, make sure that an approved drain pan is used.
3. Remove the drain plug from the transfer case.
Installation Procedure
Caution: Refer to Fastener Caution (Fastener Caution).
1. Apply pipe sealant GM P/N 12346004 (Canadian P/N 10953480) to the threads on the drain plug (2).
2. Install the drain plug in the transfer case and tighten the drain plug to 25 Nm (18 lb ft).
3. Fill the transfer case to the bottom of the fill hole with the proper fluid. Refer to Approximate Fluid Capacities ([1][2]Capacity Specifications).
4. Apply pipe sealant GM P/N 12346004 (Canadian P/N 10953480) to the threads on the fill plug (1).
5. Install the fill plug and tighten to 25 Nm (18 lb ft)
6. Lower the vehicle.
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.