Safety Warning

DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.

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HOMESERVICE MANUALSCHEVROLET2010CHEVY EXPRESS G3500, VAN PASSENGER EXTENDEDREPAIR AND DIAGNOSIS (SINGLE PAGE)BRAKESPARKING BRAKE SYSTEMREPAIR INSTRUCTIONSPARKING BRAKE REAR CABLE REPLACEMENT - LEFT SIDEINSTALLATION PROCEDURE

2010 Chevrolet Chevy Express G3500, Van Passenger Extended

Installation Procedure

2010 Chevrolet Chevy Express G3500, Van Passenger ExtendedSECTION Installation Procedure

Fig 1: View Of Lever, Park Brake Cable, Spring & Backing Plate

Courtesy of GENERAL MOTORS CORP.

Install the cable to the vehicle.
Install the park brake cable (2) to the lever (1).
Perform the following procedure to install the cable (2) to the backing plate (4).
1. Compress the spring (3) by pushing toward the lever (1).
2. Route the cable (2) through the slot in the backing plate.
3. Push the cable housing into the backing plate (4) until the locking tabs snap into place.

Fig 2: View Of Frame Cable Guides

Courtesy of GENERAL MOTORS CORP.

Pass the cable through the cable guides on the frame.

Fig 3: Locating Intermediate Cable, Front & Rear Park Brake Cables (Cutaway Vehicles)

Courtesy of GENERAL MOTORS CORP.

For cutaway vehicles only, install the cable to the mounting bracket until the locking tabs snap into place.
Connect cable at the equalizer.
Remove the safety stands.
Lower the vehicle.

Fig 4: View Of Park Brake Cable & Equalizer

Courtesy of GENERAL MOTORS CORP.

Enable the park brake cable automatic adjuster. Refer to Parking Brake Cable Adjuster Enabling .
Adjust the park brake cable. Refer to Parking Brake Adjustment (Without Dual Rear Wheel) or Parking Brake Adjustment (With Dual Rear Wheel) .

RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

• You smell fuel, burning insulation, or see smoke.
• Brakes feel soft, pull hard to one side, or make grinding noises.
• The engine overheats, stalls repeatedly, or misfires under load.
• You are missing required tools, torque specs, or safe lifting equipment.
• You are not confident in the next step or safety outcome.