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HOMESERVICE MANUALSCHEVROLET2010CHEVY EXPRESS G3500, VAN PASSENGER EXTENDEDREPAIR AND DIAGNOSIS (SINGLE PAGE)BODY & FRAMEIGNITION SWITCH/STEERING LOCKWIRING SYSTEMS AND POWER MANAGEMENT - DIAGNOSTIC INFORMATION AND PROCEDURESDIAGNOSTIC INFORMATION AND PROCEDURESDELPHI CONNECTORS (PUSH TO SEAT)TERMINAL REMOVAL
2010 Chevrolet Chevy Express G3500, Van Passenger Extended

Terminal Removal

2010 Chevrolet Chevy Express G3500, Van Passenger ExtendedSECTION Terminal Removal

Follow the steps below in order to repair push to seat connectors.

  1. Remove the terminal position assurance (TPA) device, the connector position assurance (CPA) device, and/or the secondary lock.
    2. Fig 1: View Of Connector Halves
    GM8802Courtesy of GENERAL MOTORS CORP.
  2. Separate the connector halves (1).
    3. Fig 2: Identifying Removal Tool & Terminal
    GM8803Courtesy of GENERAL MOTORS CORP.
  3. Use the proper pick or removal tool (1) in order to release the terminal. See the release tool cross reference in the Reference Guide of the J-38125  to ensure that the correct release tool is used.
  4. Gently pull the cable and the terminal (2) out of the back of the connector.
    5. Fig 3: Identifying Locking Device
    GM8804Courtesy of GENERAL MOTORS CORP.
  5. Re-form the locking device if you are going to reuse the terminal (1).
  6. To repair the terminal, refer to Terminal Repair .
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.