Installation Procedure

2009 Chevrolet Tahoe Base, 4.8 CSECTION Installation Procedure
WARNING: This page is about a different car, the 2010 GMC Yukon, 2010 Chevrolet Tahoe, and 2010 Cadillac Escalade. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Locating Fuel Pressure Sensor & O-ring Seal
    GM1964194Courtesy of GENERAL MOTORS CORP.
  1. Lubricate a NEW fuel pressure sensor O-ring seal with clean engine oil.
  2. Install the NEW fuel pressure sensor O-ring seal (2) onto the fuel line fitting.
  3. Wrap a shop towel around the fuel pressure sensor fitting in order to absorb any fuel that may leak out.
  4. CAUTION: Refer to Fastener Caution .
  5. Install the fuel pressure sensor (1) to the fuel line.

    Tighten:Β  Tighten the sensor to 15 N.m (11 lb ft).

  6. Fig 2: View Of Chassis Wiring Harness Electrical Connector, Fuel Pressure Sensor, Fuel Pipe Bracket & Wiring Harness Clip
    GM1964193Courtesy of GENERAL MOTORS CORP.
  7. Connect the chassis wiring harness electrical connector (1) to the fuel pressure sensor (2).
  8. Lower the vehicle.
  9. Use the following procedure in order to inspect for leaks:
    1. Turn the ignition ON, with the engine OFF, for 2 seconds.
    2. Turn the ignition OFF for 10 seconds.
    3. Turn the ignition ON, with the engine OFF.
    4. Inspect for fuel leaks.
  10. If equipped with 4WD, install the front propeller shaft. Refer to Front Propeller Shaft Replacement .
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.