Safety Warning

DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.

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HOMESERVICE MANUALSCHEVROLET2009CHEVY EXPRESS G2500, VAN CARGO, 4.8 CREPAIR AND DIAGNOSIS (SINGLE PAGE)ACCESSORIES & EQUIPMENTWINDOW MOTORS & REGULATORSFIXED & MOVEABLE WINDOW SYSTEMREPAIR INSTRUCTIONSWINDSHIELD REPLACEMENTREMOVAL PROCEDURE

2009 Chevrolet Chevy Express G2500, Van Cargo, 4.8 C

Removal Procedure

2009 Chevrolet Chevy Express G2500, Van Cargo, 4.8 CSECTION Removal Procedure

NOTE: Before cutting out a stationary window, apply a double layer of masking tape around the perimeter of the painted surfaces and the interior trim.

Remove the windshield wiper arms. Refer to Windshield Wiper Arm Replacement .
Open the hood.
Remove the air inlet grille. Refer to Air Inlet Grille Panel Replacement .
Remove the windshield frame filler panel. Refer to Upper Front Fender Filler Panel Replacement .
Remove the inside rearview mirror. Refer to Inside Rearview Mirror Replacement .

WARNING: Refer to Defroster Outlet Warning .

Cover to protect the following parts from broken glass:
- The upper dash pad
- The defroster outlets and A/C outlets
- The seats
- The carpeting
Remove the defroster vent grille. Refer to Instrument Panel Upper Trim Pad Replacement .
Remove the windshield upper garnish moldings. Refer to Upper Pillar Garnish Molding Replacement .

Fig 1: Using Utility Knife To Remove Reveal Molding

Courtesy of GENERAL MOTORS CORP.

RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

• You smell fuel, burning insulation, or see smoke.
• Brakes feel soft, pull hard to one side, or make grinding noises.
• The engine overheats, stalls repeatedly, or misfires under load.
• You are missing required tools, torque specs, or safe lifting equipment.
• You are not confident in the next step or safety outcome.