2008 Chevrolet Uplander V6-3.9LFACTORY OEM SERVICE PROCEDURE

Fuel Level Sensor: Service and Repair



Fuel Level Sensor Replacement

Removal Procedure

Factory service manual diagram



1. Remove the fuel tank module. Refer to Fuel Tank Module Replacement (Short Wheel Base) (Fuel Tank Module Replacement (Short Wheel Base))Fuel Tank Module Replacement (Long Wheel Base) (Fuel Tank Module Replacement (Long Wheel Base)).
2. Disconnect the fuel level sensor electrical connector (1) from under the cover.
3. Gently lift up the retainer (2) and slide the sensor down off of the bucket.

Installation Procedure

Factory service manual diagram



1. Slide the NEW sensor up along the bucket until the retainer (2) is engaged.
2. Connect the fuel level sensor electrical connector (1) under the cover.
3. Install the fuel tank module. Refer to Fuel Tank Module Replacement (Short Wheel Base) (Fuel Tank Module Replacement (Short Wheel Base))Fuel Tank Module Replacement (Long Wheel Base) (Fuel Tank Module Replacement (Long Wheel Base)).

Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.