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HOMESERVICE MANUALSCHEVROLET2008HHR LT, 2.4 P, AUTOMATICREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 644 (DISC BRAKE SYSTEM)REPAIR INSTRUCTIONSFRONT BRAKE CALIPER BRACKET REPLACEMENTREMOVAL PROCEDURE
2008 Chevrolet HHR LT, 2.4 P, Automatic

Removal Procedure

2008 Chevrolet HHR LT, 2.4 P, AutomaticSECTION Removal Procedure
WARNING: This page is about a different car, the 2011 Chevrolet HHR. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Brake Caliper Guide Pin Bolts
    GM1910784Courtesy of GENERAL MOTORS COMPANY
  1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle .
  2. Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation .
  3. Install and firmly hand tighten 2 wheel nuts to opposite wheel studs in order to retain the rotor to the hub.
  4. Remove the brake caliper guide pin bolts (1).
  5. Remove the brake caliper from the caliper bracket and support with heavy mechanics wire or equivalent.
    6. Fig 2: Inboard Brake Pad And Outboard Brake Pad
    GM1910785Courtesy of GENERAL MOTORS COMPANY
  6. Remove the inboard brake pad (1).

    Note the location of the brake pad wear sensor.

  7. Remove the outboard brake pad (2).
    8. Fig 3: Disc Brake Pad Retainers
    GM1910786Courtesy of GENERAL MOTORS COMPANY
  8. Remove the disc brake pad retainers (1).
    9. Fig 4: Brake Caliper Bracket Bolts
    GM1910787Courtesy of GENERAL MOTORS COMPANY
  9. Remove the brake caliper bracket bolts (1).
  10. Remove the brake caliper bracket.
  11. Inspect the disc brake mounting and hardware. Refer to Front Disc Brake Mounting and Hardware Inspection .
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.