Piston, Pin, and Connecting Rod Replacement: Reassembly

2008 Chevrolet HHR LT, 2.4 P, AutomaticSECTION Reassembly
WARNING: This page is about a different car, the 2011 Honda Insight and 2010 Honda Insight. However, it is still accessible from the selected car via links, so may be relevant.
  1. Assemble the piston with the arrow (A) pointing up and the connecting rod with the embossed mark (B) on the same side.
    Fig 1: Identifying Piston And Connecting Rod Installation Position
    G06429000Courtesy of AMERICAN HONDA MOTOR CO., INC.
  2. Insert the pilot collar (A) into the piston and the connecting rod.
    Fig 2: Inserting Pilot Collar Into Piston And Connecting Rod
    G06429001Courtesy of AMERICAN HONDA MOTOR CO., INC.
  3. With the arrow on top of the piston and the embossed mark on the connecting rod facing up, place the piston assembly (B) on the piston base (C). Be sure you position the recessed flat area of the piston against the piston base head inserts (D) as shown.
  4. Press the pin (E) in with the piston pin driver (F) and a hydraulic press.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.