Safety Warning

DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.

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HOMESERVICE MANUALSCHEVROLET2008HHR LS, AUTOMATICREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT VARIANT/TRIMSECTION 3 (ENGINE CONTROLS AND FUEL - 2.0L - INTRODUCTION (2 OF 2))REPAIR INSTRUCTIONSFUEL TANK FILLER PIPE REPLACEMENTINSTALLATION PROCEDURE

2008 Chevrolet HHR LS, Automatic

Installation Procedure

2008 Chevrolet HHR LS, AutomaticSECTION Installation Procedure

WARNING: This page is about a different variant/trim than selected.

Fig 1: Fuel Fill Pipe

Courtesy of GENERAL MOTORS CORP.

Install the fuel fill pipe to the vehicle.

Fig 2: Fuel Fill Pipe Hose

Courtesy of GENERAL MOTORS CORP.

Install the fuel fill pipe hose to the fuel tank.

NOTE: Refer to Fastener Notice .

Tighten the fuel fill pipe hose clamp (2) at the fuel tank.
Tighten: Tighten the clamp to 4.5 N.m (40 lb in).
Connect the fuel tank vent pipe quick connect fittings (1, 3). Refer to Plastic Collar Quick Connect Fitting Service .

Fig 3: Fuel Fill Pipe Lower Bolt

Courtesy of GENERAL MOTORS CORP.

Instal the fuel fill pipe lower bolt.
Tighten: Tighten the bolt to 10 N.m (89 lb in).
Lower the vehicle.
Install the fuel fill pocket. Refer to Fuel Tank Filler Pipe Housing Replacement .

Fig 4: Fuel Tank Filler Pipe

Courtesy of GENERAL MOTORS CORP.

Install the fuel fill pipe to fill pipe housing bolts.
Tighten: Tighten the bolts to 1.5 N.m (13 lb in).
Refill the fuel tank.
Install the fuel fill cap.

RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

• You smell fuel, burning insulation, or see smoke.
• Brakes feel soft, pull hard to one side, or make grinding noises.
• The engine overheats, stalls repeatedly, or misfires under load.
• You are missing required tools, torque specs, or safe lifting equipment.
• You are not confident in the next step or safety outcome.