Circuit/System Testing

2008 Chevrolet Chevy Express G3500, Van Passenger ExtendedSECTION Circuit/System Testing
WARNING: This page is about a different variant/trim than selected.
  1. Ignition OFF for 90 seconds, disconnect the harness connector at the APP sensor.
  2. Ignition OFF, test for less than 5 ohms between each low reference circuit terminals 5 and 4, and ground.
    • If greater than the specified range, test the low reference circuit for an open/high resistance. If the circuit tests normal, replace the ECM.
  3. Ignition ON, test for 4.8-5.2 volts between each APP sensor 5-volt reference circuit terminals 1 and 2, and ground.
    • If less than the specified range, test the affected 5-volt reference circuit for a short to ground or an open/high resistance. If the circuit tests normal, replace the ECM.
    • If greater than the specified range, test the affected 5-volt reference circuit for a short to voltage. If the circuit tests normal, replace the ECM.
  4. Verify that the scan tool APP Sensor 1 and APP Sensor 2 parameters are less than 0.02 volt.
    • If greater than 0.02 volt, test the applicable signal circuit terminals 3 or 6 for a short to voltage. If the circuit tests normal, replace the ECM.
  5. Install a 3A fused jumper wire between each signal circuit terminals 3 or 6 and the 5-volt reference circuit. Verify that the scan tool APP Sensor parameter is greater than 4.57 volts.
    • If less than the specified range, test the applicable signal circuit for a short to ground or an open/high resistance. If the circuit tests normal, replace the ECM.
  6. Ignition OFF, disconnect the harness connector at the ECM.
  7. Test for less than 5 ohms on all APP sensor circuits between the following terminals:
    • The ECM X2 signal circuit terminal 49 to APP terminal 3
    • The ECM X1 signal circuit terminal 21 to APP terminal 6
    • The ECM X1 5-volt reference circuit terminal 38 to APP terminal 1
    • The ECM X2 5-volt reference circuit terminal 15 to APP terminal 2
    • If greater than the specified range, repair the affected circuit for open/high resistance.
  8. Test for infinite resistance between APP sensor 1 and 2 signal circuits.
    • If less than infinite resistance, repair the short between signal circuits.
  9. If all circuits test normal, test or replace the accelerator pedal assembly.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.