Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSCHEVROLET2008CHEVY EXPRESS G3500, VAN PASSENGER EXTENDEDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT VARIANT/TRIMSECTION 12 (ENGINE CONTROL SYSTEM & FUEL SYSTEM - 6.6L (LMM) - DTC P0300 TO DTC P0699)DTC P0401 OR P0402CIRCUIT/SYSTEM VERIFICATION
2008 Chevrolet Chevy Express G3500, Van Passenger Extended
Circuit/System Verification
2008 Chevrolet Chevy Express G3500, Van Passenger ExtendedSECTION Circuit/System Verification
WARNING: This page is about a different variant/trim than selected.
- If DTC P003A, P0101, P0403, P0405, P0406, P046C, P0698, or P0699 are set, diagnose these DTCs.
- Using the output controls on the scan tool command the EGR solenoid to 10 percent.
- If the actual EGR position remains stationary, replace the EGR valve.
- Inspect the exhaust system for leaks, restrictions, or for modification of the original equipment manufacture (OEM) part.
- Visually inspect for leaks between the MAF sensor and the turbocharger.
- Visually inspect for a restriction in the air cleaner or the air intake ducts.
- Visually inspect for a restriction in the turbocharger charge air cooler.
- Visually inspect for a restriction in the intake manifold.
- Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records data.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.