Circuit/System Testing

2008 Chevrolet Chevy Express G3500, Van Passenger ExtendedSECTION Circuit/System Testing
WARNING: This page is about a different variant/trim than selected.
  1. Ignition OFF, disconnect the harness connector at the IA valve. Allow up to 2 minutes for the ECM to completely power down.
  2. Ignition OFF, test for less than 5 ohms between the low reference circuit terminal C and ground.
    • If greater than 5 ohms, test the low reference circuit for an open/high resistance. If the circuit tests normal, replace the ECM.
  3. Ignition ON, test for 4.8-5.2 volts between 5-volt reference circuit terminal F and ground.
    • If less than 4.8 volts, test 5-volt reference circuit for a short to ground or an open/high resistance. If the circuit tests normal, replace the ECM.
    • If greater than 5.2 volts, test the 5-volt reference circuit for a short to voltage. If the circuit tests normal, replace the ECM.
  4. Verify the scan tool IAF valve position sensor voltage is less than 0.1 volt.
    • If greater than 0.1 volt, test the signal circuit terminal E for a short to voltage. If the circuit tests normal, replace the ECM.
  5. Install a 3A fused jumper wire between the signal circuit terminal E and the 5-volt reference circuit terminal F of the IA valve harness connector. Verify that the scan tool IAF position sensor voltage is more than 4.8 volts.
    • If less than 4.8 volts, test the IA valve signal circuit for a short to ground or an open/high resistance. If the circuit tests normal, replace the ECM.
  6. If all circuits test normal, replace the IA valve.

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.