Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
SYS.OK|MANUAL.DBβ LIVE
HOMESERVICE MANUALSCHEVROLET2008CHEVY EXPRESS G3500, VAN PASSENGER EXTENDEDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 911 (HYDRAULIC BRAKE SYSTEM)SPECIFICATIONSFASTENER TIGHTENING SPECIFICATIONS
2008 Chevrolet Chevy Express G3500, Van Passenger Extended
Fastener Tightening Specifications
2008 Chevrolet Chevy Express G3500, Van Passenger ExtendedSECTION Fastener Tightening Specifications
WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2012 GMC Yukon XL, 2012 GMC Yukon, 2012 Chevrolet Tahoe, 2012 Chevrolet Suburban, and 2012 Chevrolet Avalanche. However, it is still accessible from the selected car via links, so may be relevant.
Fastener Tightening Specifications
| Application | Specification | |
|---|---|---|
| Metric | English | |
| Antilock Brake System (ABS) Module Splash Shield Bolt | 20 N.m | 15 lb ft |
| Brake Booster Nut (Hydraulic Brake Booster) | 33 N.m | 24 lb ft |
| Brake Booster Nut (Vacuum Brake Booster) | 33 N.m | 24 lb ft |
| Brake Booster Pushrod Retainer Bolt | 10 N.m | 89 lb in |
| Brake Hose Bracket to Axle Housing Bolt (JD9) | 25 N.m | 18 lb ft |
| Brake Hose Bracket to Axle Housing Bolt (JH6) | 12 N.m | 106 lb in |
| Brake Hose Bracket to Control Arm Bolt | 9 N.m | 80 lb in |
| Brake Hose Bracket to Frame Bolt (Front) | 9 N.m | 80 lb in |
| Brake Hose Bracket to Frame Bolt (Rear) | 25 N.m | 18 lb ft |
| Brake Hose Bracket to Rear Axle Bolt (JD9) | 9 N.m | 80 lb in |
| Brake Hose Bracket to Steering Knuckle Bolt | 9 N.m | 80 lb in |
| Brake Hose Fitting Bolt (Front and Rear) | 40 N.m | 30 lb ft |
| Brake Master Cylinder Primary Piston Position Sensor Screw | 10 N.m | 89 lb in |
| Brake Modulator Manual Pressure Relief Valve | 40 N.m | 30 lb ft |
| Brake Pedal Bracket Nut | 25 N.m | 18 lb ft |
| Brake Pedal Pivot Nut | 26 N.m | 19 lb ft |
| Brake Pipe Fitting | 25 N.m | 18 lb ft |
| Brake Pipe Fitting- Master Cylinder (JD9, JH6) | 32 N.m | 24 lb ft |
| Brake Pipe Fitting- Master Cylinder (Two-mode Hybrid) | 30 N.m | 22 lb ft |
| High Pressure Accumulator (HPA) | 30 N.m | 22 lb ft |
| Master Cylinder Nut | 33 N.m | 24 lb ft |
| Master Cylinder Reservoir Pin (Two-mode Hybrid) | 8 N.m | 71 lb in |
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.