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HOMESERVICE MANUALSCHEVROLET2008CHEVY EXPRESS G3500, VAN PASSENGER EXTENDEDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 890 (FIXED AND MOVEABLE WINDOWS)REPAIR INSTRUCTIONSWINDSHIELD REPLACEMENTINSTALLATION PROCEDURE
2008 Chevrolet Chevy Express G3500, Van Passenger Extended

Installation Procedure

2008 Chevrolet Chevy Express G3500, Van Passenger ExtendedSECTION Installation Procedure
WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2012 GMC Yukon XL, 2012 GMC Yukon, 2012 Chevrolet Tahoe, 2012 Chevrolet Suburban, and 2012 Chevrolet Avalanche. However, it is still accessible from the selected car via links, so may be relevant.
    NOTE:

    If the HYBRID decal on the windshield is damaged or if the windshield is being replaced, refer to Decal or Stripe Replacement (Tahoe Hybrid 2 Mode Windshield) , Decal or Stripe Replacement (Tahoe Hybrid 2 Mode Rear Glass) , Decal or Stripe Replacement (Tahoe Hybrid 2 Mode Lower Door) , Decal or Stripe Replacement (Escalade HYBRID 2 Mode Door Decal)

  1. Install a stationary window into the opening. Refer to Adhesive Installation of Stationary Windows (Quarter Window) , Adhesive Installation of Stationary Windows (Windshield) .
  2. Install the window side reveal moldings to the vehicle.
    3. CAUTION:

    Refer to Fastener Caution .

  3. Install the screws to the left and the right sides of the window side reveal moldings and tighten to 2 (18 lb in).
  4. Install the front door sealing weatherstrips to the retainer.
  5. Install the cowl air inlet grille panel. Refer to Air Inlet Grille Panel Replacement .
  6. Install the window wiper arms. Refer to Windshield Wiper Arm Replacement (Chevrolet Hybrid Two-mode) , Windshield Wiper Arm Replacement (Conventional) .
  7. Install the antenna mast, if equipped. Refer to Radio Antenna Replacement .
  8. Install the outside moisture sensor lens. Refer to Windshield Outside Moisture Sensor Lens Replacement .
  9. Install the inside rearview mirror. Refer to Inside Rearview Mirror Replacement .
  10. Close the hood.
  11. Remove the double layer of masking tape around the perimeter of the painted surfaces and the interior trim.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.