Removal Procedure

2008 Chevrolet Chevy Express G3500, Van Passenger ExtendedSECTION Removal Procedure
WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2012 GMC Yukon XL, 2012 GMC Yukon, 2012 Chevrolet Tahoe, 2012 Chevrolet Suburban, and 2012 Chevrolet Avalanche. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View Of Engine Harness Electrical Connector & Battery Current Sensor
    GM1702507Courtesy of GENERAL MOTORS COMPANY
  1. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and ConnectionΒ .
  2. Remove the air cleaner outlet duct. Refer to Air Cleaner Resonator Outlet Duct Replacement .
  3. Disconnect the engine harness electrical connector (1) from the battery current sensor.
  4. Fig 2: View Of Battery Cable Components
    GM1702504Courtesy of GENERAL MOTORS COMPANY
  5. Remove the battery current sensor (3) clip from the battery tray, if equipped with a battery current sensor.
  6. Fig 3: View Of Battery Cable Terminals & Stud
    GM1699543Courtesy of GENERAL MOTORS COMPANY
  7. Remove the negative battery cable stud (1) from the front of the right cylinder head.
  8. Remove the negative battery cable terminal (2) from the cylinder head.
  9. Fig 4: View Of Negative Battery Cable Terminal, Forward Lamp Wiring Harness Terminal & Ground Bolt
    GM1702546Courtesy of GENERAL MOTORS COMPANY
  10. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle .
  11. Remove the forward lamp wiring harness ground bolt (1).
  12. Remove the forward lamp wiring harness terminal (2) from the frame.
  13. Remove the negative battery cable terminal (3) out through the opening between the radiator support and frame.
  14. Fig 5: Locating Battery Cable Clips
    GM1702544Courtesy of GENERAL MOTORS COMPANY
  15. Remove the negative battery cable clip (2) from the chassis harness.
  16. Lower the vehicle.
  17. Remove the negative battery cable clip (1) from the right wheelhouse liner.
  18. Fig 6: View Of Negative Battery Cable
    GM1702788Courtesy of GENERAL MOTORS COMPANY
  19. Remove the negative battery cable from the vehicle, if equipped without a battery current sensor.
  20. Fig 7: View Of Negative Battery Cable
    GM1702669Courtesy of GENERAL MOTORS COMPANY
  21. Remove the negative battery cable from the vehicle, if equipped with a battery current sensor.
  22. If replacing the negative battery cable, remove the battery current sensor, if equipped. Refer to Battery Current Sensor ReplacementΒ .
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.