Installation Procedure

2008 Chevrolet Chevy Express G3500, Van Passenger ExtendedSECTION Installation Procedure
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    Fig 1: View Of Washer Solvent Container & Screws
    GM1669972Courtesy of GENERAL MOTORS COMPANY
  1. Transfer washer pumps and level indicator to the new washer solvent container (2).
  2. Fig 2: View Of Wheelhouse & Windshield Washer Solvent Container Assembly
    GM1733024Courtesy of GENERAL MOTORS COMPANY
  3. Install the windshield washer container assembly (2).
  4. Install the upper windshield washer container bolt to the auxiliary battery tray, if equipped.
  5. CAUTION:

    Refer to Fastener Caution .

  6. Install the upper windshield washer solvent container bolts and tighten to 9 N.m (80 lb in).
  7. Install the auxiliary battery tray, if equipped. Refer to Auxiliary Battery Tray Replacement .
  8. Install the battery tray, if working on a HYBRID (HP2). Refer to Battery Tray Replacement .
  9. Install the windshield washer solvent cap.
  10. Connect the electrical connectors.
  11. Fig 3: Locating Washer Pump Hoses
    GM1733021Courtesy of GENERAL MOTORS COMPANY
  12. Connect the washer pump hoses (1, 2). Refer to Windshield Washer Hose ReplacementΒ .
  13. Install the left front wheelhouse liner. Refer to Front Wheelhouse Liner Replacement - Left Side .
  14. Install the left front wheel assembly. Refer to Tire and Wheel Removal and Installation .
  15. Fill the washer solvent container with windshield solvent. Refer to Fluid and Lubricant Recommendations .
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.