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HOMESERVICE MANUALSCHEVROLET2008CHEVY EXPRESS G3500, VAN PASSENGER EXTENDEDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 747 (BATTERY, CHARGING SYSTEM AND STARTING SYSTEM)REPAIR INSTRUCTIONSGENERATOR BRACKET REPLACEMENTINSTALLATION PROCEDURE
2008 Chevrolet Chevy Express G3500, Van Passenger Extended

Installation Procedure

2008 Chevrolet Chevy Express G3500, Van Passenger ExtendedSECTION Installation Procedure
WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2011 GMC Yukon XL, 2011 GMC Yukon, 2011 Chevrolet Tahoe, 2011 Chevrolet Suburban, and 2011 Chevrolet Avalanche. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Generator Bracket
    GM847280Courtesy of GENERAL MOTORS CORP.
  1. Position the generator bracket to the engine.
    2. CAUTION:

    Refer to Fastener Caution .

  2. Install the generator bracket bolts.

    Tighten 

    Tighten the bolts to 50 N.m (37 lb ft).

    3. Fig 2: Engine Wiring Harness, Clip, Bolt And Connectors
    GM1696914Courtesy of GENERAL MOTORS CORP.
  3. Position the engine wiring harness clip (1) to the generator bracket and install the engine harness clip bolt (3).

    Tighten 

    Tighten the bolt to 9 N.m (80 lb in).

  4. Install the power steering pump. Refer to Power Steering Pump Replacement (4.8L, 5.3L, 6.0L, and 6.2L) .
  5. Install the generator. Refer to Generator Replacement .
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.