Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Deployment Procedures
Some countries, states or localities may not allow service deployment of air bags without special permission or training. Local laws regarding deploying and scrapping of air bags/devices with pyrotechnics must be followed.
You can deploy the air bag either inside or outside of the vehicle. The method used depends upon the final disposition of the vehicle. Review the following procedures in order to determine which will work best in a given situation:
Deployment Outside Vehicle - Steering Wheel Air Bag, Instrument Panel Air Bag, and Roof Rail Air BagΒ
Deploy the air bag outside of the vehicle when the vehicle will be returned to service. Situations that require deployment outside of the vehicle include the following:
- Using the SIR diagnostics, you determine that the air bag is malfunctioning.
- The air bag is cosmetically damaged, scratched, or ripped.
- The air bag pigtail is damaged.
- The air bag connector is damaged.
- The air bag connector terminals are damaged.
Deployment and disposal of a malfunctioning air bag is subject to any required retention period.
Refer to SIR WARNING .
- Turn OFF the ignition.
- Remove the air bag.
- Clear a space on the ground about 1.85 m (6 ft) in diameter for deployment of the air bag or deployment fixture. If possible, use a paved, outdoor location free of activity. Otherwise, use a space free of activity on the shop floor. Ensure you have sufficient ventilation.
- Clear the area of loose or flammable objects.
- If you are deploying a steering wheel air bag, place the air bag in the center of the space with the vinyl trim cover facing up and away from the surface.
- When deploying an instrument panel air bag, perform the following instructions:
- Place the EL-39401-BΒ fixturein the center of the cleared area.
- Fill the deployment fixture with water or sand.
- Using the proper nuts and bolts, mount the instrument panel air bag (1) to the deployment fixture (2), with the vinyl trim facing up.
- Securely tighten all fasteners that hold the instrument panel air bag (1) to the deployment fixture (2).
- When deploying a roof rail air bag, perform the following instructions:
- Place the EL-39401-BΒ fixture(3) in the center of the cleared area.
- Fill the deployment fixture with water or sand to provide sufficient stabilization of fixture during deployment.
- Adjust and secure the fixture arms (4) to the deployment fixture (3), using the proper nuts and bolts.
- Attach the roof rail air bag in the deployment fixture and securely tighten all fasteners.
- Inspect the EL-38826Β harnessand the appropriate pigtail adapter (2) for damage. Replace as needed.
- Short the 2 SIR deployment harness leads (1) together using one banana plug seated into the other.
- Connect the appropriate pigtail adapter (2) to the SIR deployment harness (1).
- Extend the SIR deployment harness and adapter to the full length from the deployment fixture or area.
Dual stage deployments are only used in steering wheel and instrument panel air bags. If stage 1 was used to deploy a dual stage air bag, stage 2 may still be active. If disposal of a dual stage air bag is required, both deployment loops must be energized to deploy the air bag.
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.