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HOMESERVICE MANUALSCHEVROLET2008CHEVY EXPRESS G3500, VAN PASSENGER EXTENDEDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 642 (POWER STEERING SYSTEM)REPAIR INSTRUCTIONSPOWER STEERING FLUID RESERVOIR REPLACEMENT (LH2)INSTALLATION PROCEDURE
2008 Chevrolet Chevy Express G3500, Van Passenger Extended

Installation Procedure

2008 Chevrolet Chevy Express G3500, Van Passenger ExtendedSECTION Installation Procedure
WARNING: This page is about a different car, the 2010 Cadillac STS. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Power Steering Reservoir & Retaining Nuts
    GM888272Courtesy of GENERAL MOTORS CORP.
  1. Install the power steering reservoir to the vehicle.
    2. CAUTION: Refer to Fastener Caution .
  2. Install the power steering reservoir retaining nuts and tighten to 9 N.m (80 lb in).
    3. Fig 2: Power Steering Reservoir Outlet Hose
    GM888270Courtesy of GENERAL MOTORS CORP.
  3. Connect the power steering reservoir outlet hose to the power steering reservoir.
    4. Fig 3: Power Steering Cooler Hose
    GM886332Courtesy of GENERAL MOTORS CORP.
  4. Connect the power steering cooler hose to the power steering reservoir.
  5. Remove the drain pan from under the vehicle.
  6. Install the air cleaner intake duct. Refer to Air Cleaner Outlet Duct Replacement .
  7. Bleed the power steering system. Refer to Power Steering System Bleeding .
  8. Install the front air deflector. Refer to Front Air Deflector Replacement .
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.