Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
SYS.OK|MANUAL.DBβ LIVE
HOMESERVICE MANUALSCHEVROLET2008CHEVY EXPRESS G3500, VAN PASSENGER EXTENDEDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 563 (FRONT DRIVE AXLE)COMPONENT LOCATORFRONT DRIVE AXLE DISASSEMBLED VIEWS
2008 Chevrolet Chevy Express G3500, Van Passenger Extended
Front Drive Axle Disassembled Views
2008 Chevrolet Chevy Express G3500, Van Passenger ExtendedSECTION Front Drive Axle Disassembled Views
WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2009 GMC Savana Special, 2009 GMC Savana Camper Special, 2009 GMC Savana, 2009 Chevrolet RV Cutaway, and 2009 Chevrolet Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
| Callout | Component Name |
|---|---|
| 1 | Front Drive Axle Inner Shaft |
| 2 | Retaining Ring |
| 3 | Front Drive Axle Inner Shaft Seal |
| 4 | Front Drive Axle Inner Shaft Bearing |
| 5 | Front Differential Carrier Bushing |
| 6 | Front Drive Axle Inner Shaft Housing |
| 7 | Front Differential Carrier Bushing |
| 8 | Bolt |
| 9 | Bolt |
| 10 | Front Differential Bearing Adjuster Nut Lock |
| 11 | Front Differential Bearing Adjuster |
| 12 | Bolt |
| 13 | Front Differential Carrier - LH |
| 14 | Pin |
| 15 | Pin |
| 16 | Differential Side Bearing Cup |
| 17 | Differential Side Bearing |
| 18 | Ring Gear Bolt |
| 19 | Differential Case |
| 20 | Front Differential Pinion Gear Shaft |
| 21 | Differential Pinion Gear Shaft Bolt |
| 22 | Ring Gear |
| 23 | Thrust Washer |
| 24 | Differential Side Gear |
| 25 | Thrust Washer |
| 26 | Pinion Gear |
| 27 | Thrust Washer |
| 28 | Differential Side Gear |
| 29 | Thrust Washer |
| 30 | Pinion Gear |
| 31 | Differential Side Bearing |
| 32 | Differential Side Bearing Cup |
| 33 | Vent Connector |
| 34 | Front Differential Carrier Bushing |
| 35 | Front Differential Carrier - RH |
| 36 | Drive Pinion Gear |
| 37 | Front Differential Drive Pinion Gear Shim |
| 38 | Front Differential Drive Pinion Gear Inner Bearing |
| 39 | Front Differential Drive Pinion Gear Inner Bearing Cup |
| 40 | Front Differential Drive Pinion Gear Bearing Spacer |
| 41 | Front Differential Drive Pinion Gear Outer Bearing Cup |
| 42 | Front Differential Drive Pinion Gear Outer Bearing |
| 43 | Front Differential Drive Pinion Gear Seal |
| 44 | Front Differential Drive Pinion Gear Yoke |
| 45 | Washer |
| 46 | Nut |
| 47 | Front Differential Oil Fill Plug Washer |
| 48 | Front Differential Oil Fill Plug |
| 49 | Front Differential Oil Drain Plug Washer |
| 50 | Front Differential Oil Drain Plug |
| 51 | Front Differential Carrier Bushing |
| 52 | Front Drive Axle Inner Shaft Bearing |
| 53 | Front Differential Bearing Adjuster |
| 54 | Front Differential Bearing Adjuster Nut Lock |
| 55 | Bolt |
| 56 | Front Drive Axle Inner Shaft Seal Cover |
| 57 | Bolt |
| 58 | Front Drive Axle Inner Shaft Seal |
| 59 | Retaining Ring |
| 60 | Front Drive Axle Inner Shaft |
RENDER: 1.0x
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.