Removal Procedure

2008 Chevrolet Chevy Express G3500, Van Passenger ExtendedSECTION Removal Procedure
WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2009 GMC Savana Special, 2009 GMC Savana Camper Special, 2009 GMC Savana, 2009 Chevrolet RV Cutaway, and 2009 Chevrolet Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the upper fan shroud. Refer to Engine Coolant Fan Upper Shroud Replacement (6.6L) .
  2. If equipped, remove the auxiliary generator. Refer to Auxiliary Generator Replacement .
  3. Remove the glow plug module and bracket. Refer to Glow Plug Control Module ReplacementΒ .
  4. Remove the injector/glow plug wire harness retaining bolt at lower upper valve cover.
  5. Disconnect the left engine wiring harness connector.
  6. Fig 1: Identifying Engine Wiring Harness Bracket Bolts
    GM1732378Courtesy of GENERAL MOTORS CORP.
  7. Remove the engine wiring harness to bracket bolt, the 2 engine wiring harness bracket to upper valve cover bolts and remove the bracket (1).
  8. Fig 2: View Of Left Fuel Injector Pipes
    GM1335608Courtesy of GENERAL MOTORS CORP.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.