Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSCHEVROLET2008CHEVY EXPRESS G3500, VAN PASSENGER EXTENDEDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 529 (DISC BRAKE SYSTEM)REPAIR INSTRUCTIONSREAR DISC BRAKE HARDWARE REPLACEMENT (WITH SINGLE REAR WHEEL)INSTALLATION PROCEDURE
2008 Chevrolet Chevy Express G3500, Van Passenger Extended
Installation Procedure
2008 Chevrolet Chevy Express G3500, Van Passenger ExtendedSECTION Installation Procedure
WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2009 GMC Savana Special, 2009 GMC Savana Camper Special, 2009 GMC Savana, 2009 Chevrolet RV Cutaway, and 2009 Chevrolet Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
- Lubricate the brake caliper mounting bracket bushings and the caliper slide pins with high temperature silicone brake lubricant.
- Install the caliper slide pin boots (4) to the disc brake caliper mounting bracket.
- Install the caliper slide pins (5) to the brake caliper mounting bracket (3).
- Install the disc brake pad retainers to the brake caliper mounting bracket.
- Install the disc brake pads to the brake caliper mounting bracket.
- Install the disc brake caliper to the brake caliper mounting bracket. Refer to Rear Brake Caliper Replacement (With Single Rear Wheel) or Rear Brake Caliper Replacement (Dual Rear Wheel) .
- With the engine OFF, gradually apply the brake pedal approximately 2/3 of its travel distance.
- Slowly release the brake pedal.
- Wait 15 seconds, then repeat steps 7-8 until a firm brake pedal is obtained. This will properly seat the brake caliper pistons and brake pads.
- Lower the vehicle.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.