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HOMESERVICE MANUALSCHEVROLET2008CHEVY EXPRESS G3500, VAN PASSENGER EXTENDEDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 500 (BATTERY, CHARGING SYSTEM AND STARTING SYSTEM)REPAIR INSTRUCTIONS (BATTERY, CHARGING SYSTEM AND STARTING SYSTEM)STARTER REPLACEMENT (6.6L)REMOVAL PROCEDURE (BATTERY, CHARGING SYSTEM AND STARTING SYSTEM)
2008 Chevrolet Chevy Express G3500, Van Passenger Extended

Removal Procedure (Battery, Charging System And Starting System)

2008 Chevrolet Chevy Express G3500, Van Passenger ExtendedSECTION Removal Procedure (Battery, Charging System And Starting System)
WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2009 GMC Savana Special, 2009 GMC Savana Camper Special, 2009 GMC Savana, 2009 Chevrolet RV Cutaway, and 2009 Chevrolet Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: Refer to Battery Disconnect Warning .
    Fig 1: View Of Engine Wiring Harness, Nut & Lead
    GM1369542Courtesy of GENERAL MOTORS CORP.
  1. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection .
  2. Raise and suitably support the vehicle. Refer to Lifting and Jacking the Vehicle .
  3. Remove the engine wiring harness nut (4).
  4. Remove the engine wiring harness lead (1) from the starter.
    5. Fig 2: View Of Cables, Connector & Retainers - Lower Right Of Engine
    GM1369543Courtesy of GENERAL MOTORS CORP.
  5. Remove the positive battery cable nut (7).
  6. Remove the positive battery cable lead (8) from the starter.
    7. Fig 3: View Of Starter
    GM1334814Courtesy of GENERAL MOTORS CORP.
  7. Remove the starter motor bolts.
  8. Remove the starter motor.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.